Vanguard 046-08OP-001D Equipment, JUL-10 Inc. Operation and Maintenance Manual VP 72T Pipelayer attachment Kit for D6T LGP S/N 046050010021– U
046-08OP-001D S/N 046050010021 - UP 6Boom Stop Operation and Adjustment (6) The Boom Stop system stops the boom winch from hauling-in when the boom
046-08OP-001D S/N 046050010021 - UP 7 Counterweight Crushing Hazard (8) Crushing Hazard! When the counterweight is in the fully extended position f
046-08OP-001D S/N 046050010021 - UP 8Counterweight Lock Lever Thrown or Flying Objects – Full Body Exposure (10) Thrown or flying objects - full bo
046-08OP-001D S/N 046050010021 - UP 9046-00-05-001 Figure 13: Operator's Field of View as per ISO 5006:2006 The operator is required to surve
046-08OP-001D S/N 046050010021 - UP 10Operation Machine Operating Temperature Range The standard pipelayer component configuration is intended for
046-08OP-001D S/N 046050010021 - UP 11Limitations on Lifting Loads That Exceed the Working Range Do not load the boom beyond the maximum load capaci
046-08OP-001D S/N 046050010021 - UP 12 Slope Operation Machines that are operating safely in various applications depend on these criteria: the mach
046-08OP-001D S/N 046050010021 - UP 13The operator becomes exposed to a hazardous situation if the machine is used improperly or if poor operating t
046-08OP-001D S/N 046050010021 - UP 14 Specifications Figure 15: Standard shipping specifications, height and width VP 72T Pipelayer Approximate
046-08OP-001D S/N 046050010021 - UP 15 Lifting Capacities The machine may tip and personal injury may occur if the maximum load capacities are exce
VANGUARD EQUIPMENT, INC. 15627 EAST PINE ST TULSA, OKLAHOMA 74116, USA ℡: 918.437.1796 : 918.437.1794
046-08OP-001D S/N 046050010021 - UP 16 VP 72T Pipelayer Wire rope diameter 19.05 mm ( 0.75 inch) Minimum breaking strength of the wire rope 261.56
046-08OP-001D S/N 046050010021 - UP 17Daily Inspection Figure 19: Daily inspection walk around For maximum service life of the machine, perform a
046-08OP-001D S/N 046050010021 - UP 18• "Counterweight Hinge Pins - Lubricate" • "Fairlead Sheave - Lubricate" • "Hook a
046-08OP-001D S/N 046050010021 - UP 19LOCKED MODE—WINCH AND CONTROLS LOCKED: To prevent accidental actuation of the hook and boom winch controls whi
046-08OP-001D S/N 046050010021 - UP 20 Accumulator - Relieving Charge To relieve the accumulator charge, with no load on the hook and the engine sto
046-08OP-001D S/N 046050010021 - UP 21Throttle control switch & MVP switch (7) NOTE: New location of this tractor's control, refer to the t
046-08OP-001D S/N 046050010021 - UP 22 Figure 23: Counterweight Lock Lever (1), locked in the extended position, side view (1)
046-08OP-001D S/N 046050010021 - UP 23Transportation Information Shipping the Machine Investigate the travel route for overpass clearances. Make sur
046-08OP-001D S/N 046050010021 - UP 24 1. Lower the boom enough to remove the load blocks and the sheave block. Figure 26: Removal of boom, steps
046-08OP-001D S/N 046050010021 - UP 257. To remove load block and hook block from stowing-link, reverse the above steps, and ensure the stowing-lin
046-08OP-001D S/N 046050010021 - UP iTable of Contents FOREWORD ...
046-08OP-001D S/N 046050010021 - UP 26Maintenance and Lubrication Section Lubricant Viscosities General • Follow tractor manufacture's mainte
046-08OP-001D S/N 046050010021 - UP 27S-O-S Information S O S Services is a highly recommended process for Caterpillar customers to use in order to
046-08OP-001D S/N 046050010021 - UP 28Every 2000 Service Hours or 1 Year • Hydraulic System Oil - Change Accumulator This system contains high pre
046-08OP-001D S/N 046050010021 - UP 29 Boom Stop Valve Operation and Adjustment The Boom Stop system stops the boom winch from hauling-in when the
046-08OP-001D S/N 046050010021 - UP 30Boom Line – Install Do not operate or work on this equipment unless you have read and understand the instruct
046-08OP-001D S/N 046050010021 - UP 31 Figure 32: Installing boom line, cable anchor assembly 4. Install the cable (1) into the small slot and thr
046-08OP-001D S/N 046050010021 - UP 326. Install the wire rope from the winch to sheave (8) in the upper sheave block. Install the wire rope over s
046-08OP-001D S/N 046050010021 - UP 33Counterweight Cylinder Bearings – Lubricate Figure 36: Counterweight cylinder bearings fittings location Fi
046-08OP-001D S/N 046050010021 - UP 34Counterweight Hinge Pins - Lubricate Use a stable work platform placed in a secure location when lubricating
046-08OP-001D S/N 046050010021 - UP 35Fairlead Sheave – Lubricate Figure 40: Fairlead sheave lubrication points Lubricate one fitting in the lower
046-08OP-001D S/N 046050010021 - UP iiSHIPPING THE MACHINE ...
046-08OP-001D S/N 046050010021 - UP 36• Inspect the cable end for connections that are corroded, cracked, bent, worn, or improperly installed. • I
046-08OP-001D S/N 046050010021 - UP 37Hook Load Line – Install Do not operate or work on this equipment unless you have read and understand the ins
046-08OP-001D S/N 046050010021 - UP 38 1. Install the cable (1) into the small slot and through the larger slot in the drum for the hook load line.
046-08OP-001D S/N 046050010021 - UP 39h. Pull the cable until the line is tight in order to seat wedge (13). Lift the lower block above the ground.
046-08OP-001D S/N 046050010021 - UP 40 6. Remove the pipe nipple. The valve for the hydraulic tank will close. 7. Clean drain plug (2) and instal
046-08OP-001D S/N 046050010021 - UP 41 Figure 45: Filter locations Figure 46: Filter location (1) Transmission oil filter (2) Hydraulic system
046-08OP-001D S/N 046050010021 - UP 42Hydraulic System Oil Level – Check At operating temperature, the hydraulic tank is hot and under pressure. Ho
046-08OP-001D S/N 046050010021 - UP 43If metals are found in the filter element, a magnet can be used to differentiate between ferrous metals and no
046-08OP-001D S/N 046050010021 - UP 44Tractor Maintenance Refer to the tractor’s operation and maintenance manual for the specific procedures regard
046-08OP-001D S/N 046050010021 - UP 1Foreword Literature Information This manual should be stored in the operator's compartment in the literatu
046-08OP-001D S/N 046050010021 - UP 2Maintenance Intervals Use the service hour meter to determine servicing intervals. Calendar intervals shown (da
046-08OP-001D S/N 046050010021 - UP 3035-00-05-019A Figure 2: Safety Messages VP 72T Pipelayer There are several specific safety messages on this
046-08OP-001D S/N 046050010021 - UP 4Replace any safety message that is damaged or missing. If a safety message is attached to a part of the machine
046-08OP-001D S/N 046050010021 - UP 5Hydraulic Accumulator (3, 4) High Pressure Cylinder: Rapid discharging from disconnecting or disassembly or fa
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