Vanguard VDDVF36STN/STP Dokumentacja

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Vanguard
046-08OP-001D
Equipment,
JUL-10
Inc.
Operation and
Maintenance Manual
VP 72T Pipelayer attachment Kit for D6T LGP
S/N 046050010021– UP (Sideboom)
S/N 046050020021– UP (Sideboom
TO BE USED WITH CATERPILLAR
D6T LGP TRACTOR OPERATION AND MAINTENANCE MANUALS
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Podsumowanie treści

Strona 1 - Maintenance Manual

Vanguard 046-08OP-001D Equipment, JUL-10 Inc. Operation and Maintenance Manual VP 72T Pipelayer attachment Kit for D6T LGP S/N 046050010021– U

Strona 2

046-08OP-001D S/N 046050010021 - UP 6Boom Stop Operation and Adjustment (6) The Boom Stop system stops the boom winch from hauling-in when the boom

Strona 3 - Table of Contents

046-08OP-001D S/N 046050010021 - UP 7 Counterweight Crushing Hazard (8) Crushing Hazard! When the counterweight is in the fully extended position f

Strona 4

046-08OP-001D S/N 046050010021 - UP 8Counterweight Lock Lever Thrown or Flying Objects – Full Body Exposure (10) Thrown or flying objects - full bo

Strona 5 - Foreword

046-08OP-001D S/N 046050010021 - UP 9046-00-05-001 Figure 13: Operator's Field of View as per ISO 5006:2006 The operator is required to surve

Strona 6 - Safety Section

046-08OP-001D S/N 046050010021 - UP 10Operation Machine Operating Temperature Range The standard pipelayer component configuration is intended for

Strona 7 - 035-05-05-019A

046-08OP-001D S/N 046050010021 - UP 11Limitations on Lifting Loads That Exceed the Working Range Do not load the boom beyond the maximum load capaci

Strona 8 - Electrical Power Lines (2)

046-08OP-001D S/N 046050010021 - UP 12 Slope Operation Machines that are operating safely in various applications depend on these criteria: the mach

Strona 9 - WITH AN ACCUMULATOR

046-08OP-001D S/N 046050010021 - UP 13The operator becomes exposed to a hazardous situation if the machine is used improperly or if poor operating t

Strona 10 - Tipover Hazard (7)

046-08OP-001D S/N 046050010021 - UP 14 Specifications Figure 15: Standard shipping specifications, height and width VP 72T Pipelayer Approximate

Strona 11

046-08OP-001D S/N 046050010021 - UP 15 Lifting Capacities The machine may tip and personal injury may occur if the maximum load capacities are exce

Strona 12 - Visibility Information

VANGUARD EQUIPMENT, INC. 15627 EAST PINE ST TULSA, OKLAHOMA 74116, USA ℡: 918.437.1796 : 918.437.1794

Strona 13 - 046-00-05-001

046-08OP-001D S/N 046050010021 - UP 16 VP 72T Pipelayer Wire rope diameter 19.05 mm ( 0.75 inch) Minimum breaking strength of the wire rope 261.56

Strona 14 - Lifting Capacities

046-08OP-001D S/N 046050010021 - UP 17Daily Inspection Figure 19: Daily inspection walk around For maximum service life of the machine, perform a

Strona 15 - Parking

046-08OP-001D S/N 046050010021 - UP 18• "Counterweight Hinge Pins - Lubricate" • "Fairlead Sheave - Lubricate" • "Hook a

Strona 16 - Slope Operation

046-08OP-001D S/N 046050010021 - UP 19LOCKED MODE—WINCH AND CONTROLS LOCKED: To prevent accidental actuation of the hook and boom winch controls whi

Strona 17 - Product Information Section

046-08OP-001D S/N 046050010021 - UP 20 Accumulator - Relieving Charge To relieve the accumulator charge, with no load on the hook and the engine sto

Strona 18 - Intended Use

046-08OP-001D S/N 046050010021 - UP 21Throttle control switch & MVP switch (7) NOTE: New location of this tractor's control, refer to the t

Strona 19

046-08OP-001D S/N 046050010021 - UP 22 Figure 23: Counterweight Lock Lever (1), locked in the extended position, side view (1)

Strona 20 - Operation Section

046-08OP-001D S/N 046050010021 - UP 23Transportation Information Shipping the Machine Investigate the travel route for overpass clearances. Make sur

Strona 21 - Daily Checks

046-08OP-001D S/N 046050010021 - UP 24 1. Lower the boom enough to remove the load blocks and the sheave block. Figure 26: Removal of boom, steps

Strona 22 - 046-09-63-002B

046-08OP-001D S/N 046050010021 - UP 257. To remove load block and hook block from stowing-link, reverse the above steps, and ensure the stowing-lin

Strona 23 - Hook Control (3)

046-08OP-001D S/N 046050010021 - UP iTable of Contents FOREWORD ...

Strona 24 - Counterweight Control (5)

046-08OP-001D S/N 046050010021 - UP 26Maintenance and Lubrication Section Lubricant Viscosities General • Follow tractor manufacture's mainte

Strona 25 - 035-09-68-001

046-08OP-001D S/N 046050010021 - UP 27S-O-S Information S O S Services is a highly recommended process for Caterpillar customers to use in order to

Strona 26 - 035-05-68-031

046-08OP-001D S/N 046050010021 - UP 28Every 2000 Service Hours or 1 Year • Hydraulic System Oil - Change Accumulator This system contains high pre

Strona 27 - Transportation Information

046-08OP-001D S/N 046050010021 - UP 29 Boom Stop Valve Operation and Adjustment The Boom Stop system stops the boom winch from hauling-in when the

Strona 28 - 035-20-30-007A

046-08OP-001D S/N 046050010021 - UP 30Boom Line – Install Do not operate or work on this equipment unless you have read and understand the instruct

Strona 29 - 035-05-30-019A

046-08OP-001D S/N 046050010021 - UP 31 Figure 32: Installing boom line, cable anchor assembly 4. Install the cable (1) into the small slot and thr

Strona 30 - Capacities (Refill)

046-08OP-001D S/N 046050010021 - UP 326. Install the wire rope from the winch to sheave (8) in the upper sheave block. Install the wire rope over s

Strona 31

046-08OP-001D S/N 046050010021 - UP 33Counterweight Cylinder Bearings – Lubricate Figure 36: Counterweight cylinder bearings fittings location Fi

Strona 32 - Accumulator

046-08OP-001D S/N 046050010021 - UP 34Counterweight Hinge Pins - Lubricate Use a stable work platform placed in a secure location when lubricating

Strona 33 - 035-09-12-001

046-08OP-001D S/N 046050010021 - UP 35Fairlead Sheave – Lubricate Figure 40: Fairlead sheave lubrication points Lubricate one fitting in the lower

Strona 34 - Boom Line – Install

046-08OP-001D S/N 046050010021 - UP iiSHIPPING THE MACHINE ...

Strona 35

046-08OP-001D S/N 046050010021 - UP 36• Inspect the cable end for connections that are corroded, cracked, bent, worn, or improperly installed. • I

Strona 36 - Boom Pivot Pins – Lubricate

046-08OP-001D S/N 046050010021 - UP 37Hook Load Line – Install Do not operate or work on this equipment unless you have read and understand the ins

Strona 37 - 035-05-05-019B

046-08OP-001D S/N 046050010021 - UP 38 1. Install the cable (1) into the small slot and through the larger slot in the drum for the hook load line.

Strona 38 - 035-05-05-002

046-08OP-001D S/N 046050010021 - UP 39h. Pull the cable until the line is tight in order to seat wedge (13). Lift the lower block above the ground.

Strona 39 - Inspect the Hook

046-08OP-001D S/N 046050010021 - UP 40 6. Remove the pipe nipple. The valve for the hydraulic tank will close. 7. Clean drain plug (2) and instal

Strona 40

046-08OP-001D S/N 046050010021 - UP 41 Figure 45: Filter locations Figure 46: Filter location (1) Transmission oil filter (2) Hydraulic system

Strona 41 - Hook Load Line – Install

046-08OP-001D S/N 046050010021 - UP 42Hydraulic System Oil Level – Check At operating temperature, the hydraulic tank is hot and under pressure. Ho

Strona 42

046-08OP-001D S/N 046050010021 - UP 43If metals are found in the filter element, a magnet can be used to differentiate between ferrous metals and no

Strona 43 - 046-11-60-001A

046-08OP-001D S/N 046050010021 - UP 44Tractor Maintenance Refer to the tractor’s operation and maintenance manual for the specific procedures regard

Strona 44 - 035-64-65-015

046-08OP-001D S/N 046050010021 - UP 1Foreword Literature Information This manual should be stored in the operator's compartment in the literatu

Strona 45 - 046-11-60-002A

046-08OP-001D S/N 046050010021 - UP 2Maintenance Intervals Use the service hour meter to determine servicing intervals. Calendar intervals shown (da

Strona 46 - Oil Filter Inspection

046-08OP-001D S/N 046050010021 - UP 3035-00-05-019A Figure 2: Safety Messages VP 72T Pipelayer There are several specific safety messages on this

Strona 47 - 035-20-30-007B

046-08OP-001D S/N 046050010021 - UP 4Replace any safety message that is damaged or missing. If a safety message is attached to a part of the machine

Strona 48 - Tractor Maintenance

046-08OP-001D S/N 046050010021 - UP 5Hydraulic Accumulator (3, 4) High Pressure Cylinder: Rapid discharging from disconnecting or disassembly or fa

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